Internet of Things (IoT) in the brew process of Heineken

This week was dedicated to knowledge area 4, with the theme of Technology & Engineering. Just like with the other knowledge areas, it wasn't entirely clear on the first day what was expected, and as a group, we were still quite unsure of our direction. The first kickoff presentation clarified some things, but it also raised many questions. However, things became clearer later that day after our first Q&A session with our mentor for the week. One thing that was clear after the kickoff presentation was that we had to choose a topic for this project. After watching the video, the Internet of Things (IoT) immediately appealed to us. We wanted to connect this with something related to our personal interests, and drinking beer ranks high on that list, if not at the very top. After doing some research, we discovered that Heineken has one of the most advanced brewing processes in the world. Hence, the topic: IoT in Heineken’s brewing process. After our Q&A session, we also unde...

It is crucial for Heineken to maintain and safeguard the current workflow while also ensuring the implementation of the new growth opportunities described in the improvement phase. This section outlines how Heineken can ensure this. 1. Continuous Monitoring and Data Analysis Through real-time monitoring and IoT sensors, Heineken can continuously collect data on critical processes such as temperature, energy consumption, and machine performance. This data can be compared with historical data to detect deviations early on. By utilizing advanced data analysis tools and machine learning, Heineken can detect anomalies and make automatic adjustments to ensure product quality. 2. Quality Assurance and Regular Audits To maintain consistency and quality, regular internal audits and checks on the brewing processes can be conducted. IoT can support this by generating detailed reports on the performance of different production stages. This data can then be used to adjust processes or implement imp...

IoT plays an important role in Heineken's EverGreen strategy, which was launched in 2021 to prepare the company for the future and achieve stronger growth. IoT helps Heineken work smarter and make better decisions by using smart technologies and data. This aligns well with EverGreen, where innovation and sustainability are key. A significant part of the EverGreen strategy revolves around Heineken's digital transformation. IoT supports this change by connecting machines and processes and gathering data. This allows Heineken to see real-time how machines in the breweries are operating, helping to prevent issues and improve production. This is in line with Heineken's goal of working more efficiently and saving costs, as outlined in the EverGreen strategy. In addition, IoT helps Heineken improve its product delivery. By using sensors in trucks and distribution centers, Heineken can track where their products are and choose the best routes. This aligns with Heineken's ambiti...

To make a reliable cost estimate for Heineken, estimates from various sources were used, as quotes had to be requested from companies that sell and implement IoT sensors. For an IoT system focused on monitoring parameters within the brewing process at Heineken, some several components and factors determine the costs. Since this involves a complex and scalable industrial solution, the costs are estimated based on available sources .   1.      Hardware : This includes the IoT devices, sensors, and connectivity modules, with costs depending on the type and quality of the hardware components. The brewing process likely requires sensors to monitor various parameters such as temperature, pressure, pH levels, CO2 levels, and humidity. Each type of sensor has its own costs: Temperature and pressure gauges : For industrial sensors suitable for use in a brewery, the costs range from €100 to €500 per sensor. pH and CO2 sensors : These specific sensors fo...

  Impact business process IoT significantly impacts business processes by collecting and analyzing real-time data. This makes processes more efficient through automation and better decision-making. For example, in manufacturing, connected devices can manage inventory, monitor machine performance, and predict maintenance before failures occur. It also improves customer-centric services through personalized products and faster delivery. However, increased connectivity can also pose security and data management challenges, as mentioned earlier. The impact of IoT on Heineken is significant, especially in the areas of manufacturing and logistics. IoT enables Heineken to optimize its brewery processes further. For example, production lines can be better monitored, and predictive maintenance of machines helps to reduce downtime and increase efficiency. In addition, IoT improves logistics, with real-time tracking of deliveries and more efficient inventory management. All of this leads ...

Impact on PCOI IoT at Heineken has a major impact on the PCOI model, which stands for Process, Control, Organization, and Information. By using IoT technology in their brewing processes, Heineken can improve the efficiency and quality of their products and better respond to what consumers want. Process IoT is changing how Heineken manages its brewing processes. Sensors and connected devices continuously collect data on different aspects of production, such as temperature and pressure. This allows employees to quickly intervene if something goes wrong, better safeguarding the quality of the beer. This data also allows Heineken to better respond to trends in demand for different beers, such as seasonal preferences. This helps them adjust their production and reduce waste. Control With IoT, Heineken has more control over its production processes. By analyzing real-time data, they can make quick decisions and solve problems before they become bigger. This not only increases the qua...

  Advanced Data Analysis with Artificial Intelligence The future of IoT within Heineken's brewing process is promising. With the emerging applications of AI, even more automation and optimization can be achieved. In the future, AI and machine learning can be integrated into the existing IoT systems used for monitoring Heineken's brewing process. Below are the future applications of AI on the currently monitored IoT brewing process of Heineken: Expansion of Real-time Monitoring with AI Current Situation : Currently, IoT sensors can collect data in real-time and transmit it to a central monitoring system. This enables operators to respond quickly to deviations. Future Improvement : By adding AI to these systems, the collected data can not only be monitored but also analyzed and interpreted. AI can recognize patterns and predict when and why certain deviations occur. For example, if the temperature in a fermentation tank rises, AI co...

Heineken is a forward-thinking company that frequently implements the latest technologies to continue promoting sustainability, efficiency, and innovation. This blog outlines how Heineken can remain a leader in the future when it comes to IoT in the brewing process. The following five developments are expected to take place in the field of IoT within the brewing industry: Fully automated and self-learning breweries : IoT, combined with artificial intelligence (AI) and machine learning, is expected to lead to breweries that can largely operate autonomously. These systems will be able to analyze the collected data in real-time and automatically adjust the brewing process without human intervention. Smarter and more sustainable energy management solutions : With a focus on sustainability, IoT will play a crucial role in optimizing energy and water consumption in the brewing process. Smart energy management systems, supported by IoT sensors, can monitor energy consumption at every step of ...

 Monitoring of Brewing Parameters: Heineken utilizes the Internet of Things in its brewing process by monitoring specific brewing parameters. The parameters tracked include temperature, humidity, pH levels, pressure, and fermentation speed. Physical Placement of Sensors: IoT sensors are physically installed at strategic locations within the brewery, depending on the parameter they need to measure. Locations where they are deployed include: Fermentation Tanks: These tanks have sensors to measure temperature, pressure, and fermentation speed. Mash Tuns: Here, sensors measure temperature and humidity during the mashing and boiling of the beer. Storage Tanks: Sensors measure the level, pressure, and temperature of liquids during the storage or lagering of the beer. Data Collection by Sensors: The sensors used are equipped with various technologies to take specific measurements: Temperature Sensors measure the heat at different stages of the process. In a fermentation tank, they mon...

Heineken’s brewing process is a combination of traditional craftsmanship and advanced technologies, with a strong emphasis on quality, efficiency, and sustainability. The process consists of various steps that are carefully monitored and optimized, and the use of the Internet of Things (IoT) plays an increasingly important role. In general, Heineken’s production process is as follows: Malting : The process begins with soaking and germinating barley to produce malt. This is a crucial ingredient for brewing beer. Mashing : The ground malt is mixed with water and heated, activating enzymes to convert the starches into sugars. Brewing : The liquid, known as wort, is then boiled, with hops added for flavor and preservation. Fermentation : After cooling, yeast is added to the wort, converting the sugars into alcohol and carbon dioxide. This is one of the most important steps, as it determines the taste and quality of the beer. Lagering and maturing : After fermentation, the beer is cooled an...

Introduction In the Measure phase of our project, we focus on collecting data to gain a clear understanding of the current situation. During this phase, we will investigate how IoT is being applied in the brewery sector, with a specific focus on Heineken. The objective is to measure the impact of IoT on Process Control, Organisation, and Information (PCOI). By gathering data on the implementation of IoT technology at Heineken, we aim to understand how it affects process control, organizational efficiency, and information management. These insights will support the next phases of the project and help identify potential areas for improvement.  IoT applications in the brewery sector: Within the brewery sector, the application of IoT can help improve production, quality control, and consequently reduce costs. IoT is already being used in various ways in various breweries. Smart Fermentation with IoT : Carlsberg, one of the largest breweries in the world, uses IoT sensors in...

To conduct thorough research on the Internet of Things within Heineken's brewing process, it is important to understand what the Internet of Things entails. This term refers to a broad concept that points to a network of physical objects connected to the internet, capable of collecting, transmitting, and exchanging data without human intervention. These objects are equipped with sensors, software, and other technologies that enable them to communicate with each other and with systems. The collected data can then be analyzed to optimize processes, increase efficiency, and gain new insights. Currently, more than 15 billion devices are connected to the IoT. These devices range from ordinary household appliances to advanced industrial machines. Experts expect this number to grow to 22 billion by 2025.  (Oracle) IoT-enabled devices can be thought of as physical objects, such as cars, thermostats, lamps, or medical equipment, that are equipped with sensors and actuators to collect data a...

 We have set up the research question: How does applying Internet of Things (IoT) technology help make Heineken's brewing process better?. To answer this question, we used the 5W2H method to keep things simple and clear. In addition to our main research question, we have developed several sub-questions to guide our study. These sub-questions will help us explore different aspects of how IoT technology impacts Heineken's brewing process. Here are the key sub-questions we will be investigating: - What are possible future developments of IoT - What specific IoT technologies are currently used  - What risks arise when using IoT - How IoT affects Heineken's brewing process 1. What : What are we studying? We are looking at Internet of Things (IoT) technology. We already know that IoT makes it easier to watch over and automate production processes by collecting data through the internet. But what we still need to find out is how Heineken is using IoT and what specific benefits ...

Heineken is one of the largest and most iconic breweries in the world, founded in 1864 in Amsterdam, the Netherlands. The company operates in more than 190 countries and has over 165 breweries spread across more than 70 countries. Heineken is renowned for its high-quality beer brands, including its flagship Heineken beer, which is consumed and appreciated worldwide. In addition to producing beer, Heineken also offers various cider brands and is active in the premium and specialty beer markets. Heineken’s brewing process is rooted in a rich tradition of craftsmanship, where quality and consistency are always paramount. At the same time, the company embraces modern technologies to optimize its production processes. In this regard, the use of innovation and technology plays a significant role in Heineken’s operational strategy.  (heinekennederland) Looking to the future, Heineken is utilizing advanced technologies such as the Internet of Things (IoT) to make its brewing process more e...